Does Smart Welding Robot become a leap forward in welding speed?
Publish Time: 2024-07-03
Compared with traditional welding methods, Smart Welding Robot has a significant improvement in welding speed, which is mainly reflected in the following aspects:
1. Specific improvement in welding speed
Numerical comparison:
Welding robot: The welding speed of a six-axis welding robot can usually be high. A high-quality six-axis robot can maintain a stable welding speed under good maintenance and is not affected by factors such as worker fatigue.
Traditional manual welding: Manual arc welding has a fast welding speed. Even considering the speed differences of different materials and welding methods (such as submerged arc welding, argon arc welding, etc.), the overall speed of manual welding is still much lower than that of welding robots.
Production efficiency:
Welding robots can work continuously for 24 hours without rest, which greatly improves production efficiency. For example, at a production speed of 60%, a welding robot can weld a large number of workpieces per day, such as 350 angle steel flanges, which is five times the production efficiency of a skilled welder.
Traditional manual welding needs to consider factors such as worker fatigue and rest, and has relatively low production efficiency and unstable welding quality.
2. Reasons for the increase in welding speed
High degree of automation: The welding robot can accurately repeat the welding action without human intervention through precise programming and control system, thereby increasing the welding speed.
Precision and stability: The welding robot can maintain constant welding parameters (such as welding current, voltage, welding speed, etc.) during the welding process, ensuring the consistency and stability of welding quality and reducing quality fluctuations caused by human factors.
Strong adaptability: The welding robot can be programmed and adjusted for different workpieces and welding environments to achieve batch welding production, improving production efficiency and flexibility.
In summary, Smart Welding Robot has significantly improved the welding speed compared with traditional welding methods. Its high speed, high efficiency and stability make the welding robot have significant advantages in large-scale and highly repetitive production scenarios. With the advancement of science and technology and the continuous increase in labor costs, the application of welding robots in the welding field will become more and more extensive, becoming an important force in promoting the intelligent transformation of the manufacturing industry.
